John Colarusso

John Colarusso Email and Phone Number

Lean and Continuous Improvement Specialist at W. L. Gore & Associates @ W. L. Gore & Associates
newark, delaware, united states
John Colarusso's Location
Greater Philadelphia, United States
John Colarusso's Contact Details

John Colarusso personal email

n/a
About John Colarusso

Accomplished and respected hands-on engineering professional with a strong history of leadership, teamwork, and achievement developed through a unique and diverse combination of experience, training, and know-how in manufacturing, quality, and product development. Core strengths include:• Broad technical experience and knowledge base• Fast paced environments with changing priorities while delivering on objectives• Simultaneous product and manufacturing process development• Low, Medium, and High volume manufacturing operations management• Lean and Six Sigma methods and implementation• Root Cause Analysis and structured problem solving• Strategic manufacturing automation deployment • Fundamental belief that individual success resides within the strength of the team• Coaching and mentoring

John Colarusso's Current Company Details
W. L. Gore & Associates

W. L. Gore & Associates

View
Lean and Continuous Improvement Specialist at W. L. Gore & Associates
newark, delaware, united states
Website:
gore.com
Employees:
7405
John Colarusso Work Experience Details
  • W. L. Gore & Associates
    Lean Specialist
    W. L. Gore & Associates Oct 2023 - Present
    Newark, Delaware, United States
  • W. L. Gore & Associates
    New Product And Process Development
    W. L. Gore & Associates Feb 2016 - Nov 2023
    Elkton, Maryland, United States
    Global technical leader of the Design & Development through Commercial Launch of GORE's active condensation management technology• Management of all NPD phase deliverables to key automotive Customers' timeline• Principal contact with external partner for technology development and manufacturing• Coordination of all internal cross-functional activities• 2 invention disclosures leading to granted patents
  • W. L. Gore & Associates
    New Product And Process Development
    W. L. Gore & Associates May 2014 - Feb 2016
    Elkton, Md
    Associate of a divisional resource team capable of rapid deployment to support urgent enterprise needs such as new product and/or technology development projects, capacity constrained processes, quality concerns, etc.• Developed robust Flow Test and Flow Visualization methods for liquid filtration products• Validated a liquid filtration product sterilization process to allow long term storage• Improved assembly process and reduced waste to avoid $300k capacity investment for dry filtration product
  • Motech Americas, Llc (Formerly Ge Energy)
    Senior Manager - Quality, Technology & Development
    Motech Americas, Llc (Formerly Ge Energy) Jan 2010 - Apr 2014
    Newark, De
    Global engineering and quality leader with design release authority for MOTECH's solar module business unit. Responsible for all solar module product and technology development activities and programs, product certification and compliance, product performance and warranty. Also provided site quality deployment for US manufacturing operations.
  • Ge Energy
    Certification And Reliability Test Lab Manager – Solar Engineering
    Ge Energy Mar 2009 - Jan 2010
    Newark, De
    Construction and daily management of an Intertek (ETL) Satellite Level 3 test lab for UL1703 and IEC 61215/61730 certification of solar modules. Maintained lab priorities, equipment utilization and calibrations per ISO17025 standards.
  • Ge Energy
    Design For Six Sigma Black Belt - Solar Engineering
    Ge Energy Jun 2008 - Jan 2010
    Newark, De
    Continuous Improvement and Traditional Quality Leader. Developed and led the Engineering Quality Management System to achieve ISO 9001 certification. Supported solar module manufacturing operations by leading root cause analysis teams and lean workout sessions. Improved solar module power yield from 98% to 99% through modified cooling process to save $637k per year. Mentored eight Green Belts through training and GE internal certification.
  • Visteon
    Production Manager - Body Electrical Products
    Visteon Apr 2007 - Jun 2008
    Lansdale, Pa
    Managed the operation, performance, quality, and engineering of five product areas across three production shifts, generating revenue of $40M. Direct supervision of seven engineers, three foreman who oversaw 40 UAW represented hourly operators and skilled trades. Maintained budget metrics of direct and indirect labor, scrap, quality, and production performance. Enforced company work rules and policies and resolved union matters. Interfaced with Automotive OEM Customers as required to resolve quality or delivery concerns.
  • Visteon
    Dmaic Six Sigma Black Belt
    Visteon Apr 2005 - Jun 2008
    Lansdale, Pa
    Completed 160 hours of training in DMAIC strategy and statistical methods. Passed the IQF Six Sigma certification exam with a score of 100%. Passed the ASQ Six Sigma certification exam. Trained and mentored Black Belt and Green Belt candidates. Completed 4 BB projects with combined savings of $427k.
  • Visteon
    Senior Manufacturing And Quality Engineer
    Visteon Jun 1998 - Apr 2007
    Lansdale, Pa
    Engineering Leader with technical and financial responsibility from concept through production launch of cellular manufacturing processes and the development of new technologies and assembly processes in support of new powertrain control and integrated body electronic products.
  • Ford Motor Company
    Manufacturing Engineer
    Ford Motor Company Jul 1989 - Jun 1998
    Lansdale, Pa
  • Ford Motor Company
    Facilities Engineer
    Ford Motor Company Aug 1987 - Jul 1989
    Dearborn Assembly Plant, Dearborn, Mi

John Colarusso Skills

Six Sigma Lean Manufacturing Dmaic Continuous Improvement Ppap Manufacturing Manufacturing Engineering Engineering Root Cause Analysis Spc Kaizen Process Improvement Quality System Engineering Change Management Product Lifecycle Management Black Belt Process Engineering Product Development Manufacturing Operations Engineering Management

John Colarusso Education Details

Frequently Asked Questions about John Colarusso

What company does John Colarusso work for?

John Colarusso works for W. L. Gore & Associates

What is John Colarusso's role at the current company?

John Colarusso's current role is Lean and Continuous Improvement Specialist at W. L. Gore & Associates.

What is John Colarusso's email address?

John Colarusso's email address is jo****@****ore.com

What schools did John Colarusso attend?

John Colarusso attended Penn State University, Penn State University.

What skills is John Colarusso known for?

John Colarusso has skills like Six Sigma, Lean Manufacturing, Dmaic, Continuous Improvement, Ppap, Manufacturing, Manufacturing Engineering, Engineering, Root Cause Analysis, Spc, Kaizen, Process Improvement.

Who are John Colarusso's colleagues?

John Colarusso's colleagues are Zoltan Papp, Wendy Young, Kurt Galaszewski, Warren Wilson, Randall Palko, Brandon Mattix, Alex Tran.

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