Koustubh Dixit Email & Phone Number

Berlin, Berlin, De

- Spearheaded a major fulfillment project, optimizing SKU management and enhancing overall efficiency.- Led Kaizen events to drive continuous improvement, significantly boosting productivity and training engineering and project management teams.- Designed and optimized facility layouts for fulfillment and food processing units; standardized CAD layouts and conducted AutoCAD training sessions.- Developed comprehensive Methods-Time Measurement (MOST) models, establishing a robust team-wide library.- Created optimized staffing standards and weekly operational plans based on MOST models and shipping schedules.- Initiated QR Code validations to improve process accuracy and prevent downtime.- Implemented strategic packaging cost-reduction projects, driving significant savings.- Utilized HighJump software to implement AIM, ensuring precise inventory management.- Conducted data analysis using SQL to generate comprehensive reports, providing actionable insights for operational improvements.- Managed weekly pick-to-light (PTL) slotting to streamline inventory processes.

Council Bluffs, Ia, Us

- Achieved significant cycle time reduction in the tamping process by eliminating non-value-added activities.- Implemented a 5S system to maintain an organized, safe, and high-quality production environment.- Designed and implemented a new production line, overseeing SOP development, quality control, and operator training.- Played a key role in configuring ERP software for scheduling, BOM management, and inventory control.- Designed a new facility layout on AutoCAD incorporating robotic automation, leading to projected cost savings.- Served as project manager for new product manufacturing with targeted high annual sales.- Managed end-to-end production processes, including ramp-up, forecasting, scheduling, and inventory management.- Initiated and managed a second shift, significantly increasing production capacity and managing a team of over 50 employees, including machine operators, line leads, and supervisors.- Optimized processes by relocating equipment controls closer to operational areas, further reducing cycle time.

San Antonio, Texas, Us

- Applied advanced knowledge of business and process engineering to optimize organizational workflows and strategies.- Assembled and led cross-functional teams, including key business participants and subject matter experts, to drive collaborative documentation and development initiatives.- Conducted thorough reviews, interviews, and follow-ups with subject matter experts to produce high-quality documentation that meets enterprise standards and complies with internal guidelines.- Performed complex statistical analysis to identify key information entities and their interrelationships across the business.- Designed process flows, SIPOC diagrams, and process maps using iGrafx, and conducted detailed data analysis and risk assessments.- Implemented Robotic Process Automation (RPA) solutions to enhance operational efficiency and reduce manual efforts.

Espoo, -, Fi

- Developed Standard Operating Procedures (SOPs), manufacturing and testing processes, tooling, and equipment in alignment with quality requirements and safety standards.- Led new product introduction (NPI) efforts, including setting up new workstations, material presentation, new assembly lines, piloting, and managing change requests (CR).- Conducted time study analysis to optimize operational efficiency.- Managed projects, implemented SOPs, and oversaw change management and Product Data Management (PDM).- Conducted studies to determine the most efficient sequence of operations and workflow, recommending methods for maximum utilization of production facilities and personnel.- Managed material master data, process routing, inventory planning, and scheduling in SAP.- Reduced cycle times through standardized work, material presentation, and KANBAN implementation.- Recommended design changes that significantly reduced labor costs, avoiding the need for a second shift.- Participated in the development or modification of validation packages, design plans, and risk management deliverables.

Arlington, Tx, Us

• Executed manufacturing, testing of D-arc polar electrodes. Lean Six Sigma applications.• Implemented Just In Time system which resulted in 4% reduction in inventory storage cost.

Master’S Degree, Industrial Engineering

Bachelor’S Degree, Mechanical Engineering