Sarah Johnson Email & Phone Number

Lafayette, Colorado, United States

• Also held positions as Process Development Manager & Process EngineerLead Quality, Regulatory, Safety, Process Engineering, New Product Introduction (NPI), Facilities, Equipment Maintenance, and Training functions..
• Spearheaded effort to achieve AS9100 certification in just 6 months, accomplished with only 4 minor non-conformance reports (NCR’s) and while also maintaining ISO9001 and ISO13485.
• Additionally, attained zero non-conformances and perfect scores (PEAR) for first AS9100 surveillance audit.
• Supported company’s ability to take on additional projects via creation and launch of NPI stage gate process.
• For the first time in 3 years, attained profitability on production line with excessive labor expenses. Teamed with 10 operators to identify 47 time-saving recommendations, prioritized ideas, and instituted.
• Expanded capabilities of technicians and Process / Quality Engineers via development and delivery of trainings on FMEA, lean, Cpk studies, root cause analysis, designed experiments, Gage R&R, and applied statistics.

Frederick, CO

• Headed improvement and documentation of Value Stream Mapping (VSM) MRP processes including materials management, purchasing, inventory control, production, shipping, and receiving. Served as Subject Matter Expert (SME).
• Reduced cycle time by 23% via workstation re-design on bottleneck process.
• Increased storage space by 21%, improved visual management, and decreased walking time with no cash outlay via lean warehouse reorganization.
• Led initiative to reduce welding reworks from 30% to <5% and capture gains in standardized work instructions.

Flower Mound, TX

• Interior Design and Realty StagingManaged design projects and improved operations for sourcing, data collection, marketing, and accounting. Interfaced with clients to define requirements, manage accounts, and resolve.
• Raised profit margin on goods 30% via institution of new sourcing process.
• Doubled sales from 2010 to 2011 and sold company for a profit in 2012.

Irving, TX

• Also held positions of Wafer Fab Engineering Manager, Process Engineer, Quality EngineerFabricator of discrete semiconductor devices in a high-volume manufacturing environmentSpearheaded division-wide deployment of Six.
• Instituted training system for 20+ engineers and technicians to become Six Sigma and lean certified; led Green Belt training for technical and non-technical staff.
• Saved $1.2 million annually via major yield diffusion process project and recouped $300k/yr. by converting highest volume product to higher yielding process.
• Cut scrap in finished product from 3% to 1.7% by re-characterizing key processes.

Master Of Science (Ms), Industrial Engineering

Bachelor Of Science (Bs), Industrial Engineering