Wayne Johnson Email & Phone Number

Over 30 years experience in manufacturing environment. Maintaining, rebuilding, replacement components with or without prints, troubleshooting engineering changes from blueprint, for Tier 2 automotive suppliers, building dies start to finish, trouble shoot dies for the P.P.A.P. process.Ability to produce parts, fixturing, tooling, and gauges. Program and run parts using Dynapath and Prototrak conversational controls for milling operations. Work with high speed, high volume dies, and contact dies for the automotive industry and defense. Material .003-.032 with .0002/side tolerance running 400+ strokes per minute in Bruders, in addition to dies for a 100 – 600 ton presses. Jig grinding. Close tolerance grinding within tolerances of .0001-.0002.Fine blanking dies with materials ranging from .07 - .31 thick, punch and die clearance of .5%. Fine blanking with tonnage from 160 to 430 tons. Auto industry, consumer industry, commercial tool industry.Experience with Fadel Horizontal Machine Center, Leadwell Horizontal with Fanuc controlsSet up and run parts for customers such as GE, Siemens, Rolls Royce Motors and Westinghouse. Machine gas turbine blades for the aerospace and military divisions. Worked with extremely high cost product parts in limited quantities using super alloy metals. Required high traceability and accountability. Mori Sekiei horizontal, Monarch and Hamai vertical machining centers, program revisions and set up using Renishaw probe/ or indicators. G-code, M-code with Fanuc controls to machine die components, gages, prototype work, fixtures, electrodes, production machining and hard milling.Quality Control Manager; managed employees in department, performed audits, corrective actions, adhered to ISO 9000 standards, direct contact with customers on quality processes.Lead support to new, less experienced employees to give direction, guidance and advice on how to move projects forward.

Listed skills include Automotive, Manufacturing, Continuous Improvement, Blueprint Reading, and 36 others.